Report Point Scrap

Explanation

This activity is used to declare scheduled report point scrap that occurred on the produced parts during the manufacturing process.

Note: Labor and operation setup time for each receipt is calculated as;
[(setup time/standard lot size)*receipt quantity]
If standard lot size is not defined, then the total setup time will be reported for every receipt. 

Prerequisites

• This activity requires that a production schedule exists.
• Report points must be defined for the production line.

System Effects

• As a result of this activity, the system reports scrap for the parent part.
• Next, it runs the backflush process to consume the components used up to a defined report point.
• The user can specify whether the backflush process is run directly or in the background by selecting Immediate Backflush or Defer Backflush in the Backflush list.
• The report point balance is not updated for the specific report point when scrapping.
• If a routing is defined, all operation steps falling between this report point and the previous one are scrapped at standard cost.
• Operation-linked components used by the reported operations are scrapped.
• Material not linked to operations is assumed to be required at the start of production. Thus, it is backflushed at the first report point.
• If inbound locations are defined, they are used by backflush in its search hierarchy.
• If an alternate component substitution sequence is defined, it is used by backflush when issuing material.
• Inventory transactions are created for the scrap receipt and all issued components.
• Operation history transactions are created for any backflushed machine or labor operations.

Window

Report Point Receipt
Production Receipt
Production Schedule by Line
Production Schedule by Line Part

Related Window Descriptions

Report Point Receipt
Production Receipt  
Production Schedule by Line
Production Schedule by Line Part
Scrap Receipt

Procedure

From the Report Point Receipt/Production Receipt window:

1. Open the Production Receipt window.
2. In the Production Line list, select the production line and part for which to report scrap.
3. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt window, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. Click OK.

From the Production Schedule by Line window:

1. Open the Schedule by Line window.
2. In the Production Line list, select the production line for which to report scrap.
3. Select the production schedule for which you want to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt window, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. Click OK.

From the Production Schedule by Line Part window:

1. Open the Schedule by Line part window.
2. In the Part No list, select the part for which you want to report scrap.
3. Select the production schedule for which you want to report scrap. Right-click and then select Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt window, select Immediate Backflush or Defer Backflush in the Backflush list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons.
7. In the Report Point area, select the Partial Scrap check box to declare a partial scrap at a report point.
8. In the Report Point area, specify the report point in the Report Point ID field. Click List to select from available report points.
9. Click OK.