Stop Production
Explanation
This activity is used to stop a started production on one or several
operations.
When calculating operation hours, the priority of calculating the operation
hours should be as follows:
- Based on the calendar settings defined in the Manufacturing Labor
Class/Person tab.
- If calendar is not defined, when IFS/Human Resources is installed, refer
the employee's work schedules defined in the Employee Schedules and
Rules window.
- If employee’s schedule is day type independent or
If IFS/Human Resources is not installed, and no valid schedule exists for
the employee;
then use the labor class calendar defined in the Manufacturing Labor
Class window.
This activity contains a Security Checkpoint which can be activated by an
administrator. With an activated security checkpoint on a function you will have
to authenticate yourself again in order to fulfill the function. Additionally,
whenever a security checkpoint is successfully passed a security checkpoint log
is written, creating an audit trail of what is done.
If you select and stop operations run in parallel
(having unique clocking sequences) the stop dialog box will appear for each
operation, while if started in sequence (sharing the same clocking sequence),
the stop dialog box will appear only once for all operations in the sequence.
Operations connected to an operation block is expected
to be stopped together. You are still allowed to start them individually, but a
warning will be given.
Prerequisites
The production (runtime) must have started on the operation.
System Effects
- The started production will be stopped for the selected operation and
all operations with the same clocking sequence.
- The stop time will be recorded on the clockings. The clockings can be
viewed in the Clockings tab.
- The cogwheel symbol the operation had during the production will be now
removed.
- The started production will be stopped. The
selected operation and all operations with the same clocking sequence will
be stopped.
- If Stop Reason is set to Interrupted an exclamation mark
will appear to the left in the operation list.
- If the selected Interruption Cause is
connected to a park reason the Park Shop Order dialog box will
open assumed the operation is stopped from the Shop Floor Workbench
window.
- If the selected Interruption Cause is
connected to a downtime cause, a machine downtime clocking will be started
for the work center resource running the operation, assuming that it does not
perform any other operation.
- If the selected Interruption Cause is
connected to an indirect job, an indirect labor clocking will be started for
each employee running the operation assuming that he/she does not perform any
other operation. If the site is configured to report labor time anonymously,
no indirect clocking will be started.
- The status of the operation is set to either Partially Reported
or Interrupted depending on the selected Stop Reason.
- Transactions are created in operations history:
The total time is calculated and one transaction per clocking and operation
is created in operation history.
Time is calculated as: Stop time – Start time; calendar consideration
For Machine Time the work center calendar is used
If the
Calculate Actual Resource Share check box is selected for
the work center, the resource share is calculated with regards to other
overlapping clockings for the work center resource. If the check box is
cleared, the planned resource share from the shop order operation is
reported.
For Labor Time either HR Schedule or a calendar will
be used:
- If the person connected to the employee is not defined as
a resource in a labor class, the HR Schedule will be used if a valid
schedule exists, otherwise the calendar for the primary labor class of the
shop floor employee.
- If the person connected to the employee is
defined as a resource in a labor class, and if Use HR Schedule
is selected on the resource, the HR Schedule will be used. If Use HR
Schedule is not selected, the person resource calendar will be
used. To avoid hard stops for the operator when reporting, the calendar of
the labor class will act as the last resort if Use HR Schedule is selected,
but no valid schedule is found and no resource calendar is defined for the
person either.
Depending on the site settings either all time, only calendar time or
calendar and overtime is included.
In Anonymous Reporting mode, the crew size defined in the start
dialog will be saved on the labor transaction and used in the cost
calculation.
In Employee Reporting mode, one transaction per employee is created and the
crew size is calculated with regards to other overlapping clockings for the
employee.
The total time on the operations started at the same time (with the same
clocking sequence) will be proportionally divided among the operations
according to the planned time defined on the shop order operation line.
Example: three operations have 10, 15, and 22 planned minutes (planned total
of 47 minutes), and in total 62 actual minutes are reported.
10/47x62=13,1915
15/47x62=19,7872
22/47x62=29,0213
13,1915 + 19,7872 + 29,0213 = 62
Window
Shop Floor Workbench
Time Clock
Related Window Descriptions
Shop Floor Workbench
Stop Production
Approve Operation
Time Clock
Time Clock Data Input Dialog
Procedure
To perform this activity from Shop Floor Workbench using
Stop Production:
- In the Shop Floor Workbench window, select
the operation line and click Stop Production.
- The Stop Production dialog box will open.
- Select an appropriate option in the Stop Reason list. When
selecting stop reason Interrupted, an interruption cause
must be entered in the Interruption Cause field. Use the
List of Values to select from available interruption causes.
- Optionally enter or edit the note in the Clocking Note
field.
- If stopping a labor clocking and the site is reporting in anonymous
mode, optionally modify the crew size to be reported in the Crew
Size field.
- Click OK. The finish time can be viewed in the Clockings
tab.
Note: If you have selected several operations run
in parallel (having unique clocking sequences), the stop dialog box for the
next operation will appear after clicking OK.
To perform this activity from Shop Floor Workbench using
Approve Operation:
- In the Shop Floor Workbench window, select
the operation line and click Approve Operation.
- The Approve Operation dialog box will open.
- Select the Stop Clockings check box.
- Click OK. The finish time can be viewed in the Clockings
tab.
Note: If you have selected several operations run
in parallel (having unique clocking sequences), the approve operation dialog box for the
next operation will appear after clicking OK.
To perform this activity from Time Clock:
- Click Stop Production in Time
Clock.
- Enter the Employee ID or the Team.
- Operation IDs with ongoing clocking for operation
run by the employee
or the team will be listed, select the operation ID you want to stop
production
for.
- If you want to stop the machine clocking
also, select Yes in Machine Time.
- If you want to report an interruption, select an
interruption cause. Otherwise leave the field empty.
- If you want to close the operation select Yes
in Close Operation.
- Click OK.