Production Scrap with Edit Components

Explanation

Use this activity to declare scrap on the produced parts that occurred in the manufacturing process. In order to backflush the correct components and operations, you must specify the structure that was used when producing the part. This list of components can then be updated using the edit components feature. You cannot change the parent part, but you can specify an alternative structure. When reporting an unscheduled scrap, the production schedule is not updated.

Prerequisites

• This activity requires the existence of a production schedule.
• The structure alternate cannot be a rework alternate.

System Effects

• As a result of this activity, the system reports scrap for the parent part and runs the backflush process to consume the components.
• If making an unscheduled receipt, the system does not automatically update the production schedule. If inbound locations are defined, they are used by the backflush in its search hierarchy.
• If an alternate component substitution sequence is defined, it is used by the backflush when issuing material.
• Inventory transactions are created for the scrap and all issued components.
• Operation history transactions are created for any backflushed machine or labor operations.

Window

Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line Management

Related Window Descriptions

Production Receipt
Production Schedule by Line
Production Schedule by Line Part
Production Line Management
Production Line Management/Current Production Schedule
Scrap Receipt
Production Receipt Material
Production Receipt Reservation

Procedure

From the Production Receipt window:

1. Open the Production Receipt window.
2. In the Production Line list, select the production line and part for which to report scrap.
3. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box will appear.
4. In the Scrap Receipt dialog box, Select the Receipt in Background check box to execute the receipt in the background
5. In the Sched Option list, select Unscheduled or Schedule.
6. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
7. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. Optionally, if the catch unit is enabled for the parent part, you can enter scrapped catch quantities.
8. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
9. To edit components, click Components. The Production Receipt Material dialog box will appear.
10. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
11. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
12. Save.
13. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
14. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
15. In the Inventory Part Location dialog box, select a location. Click OK.
16. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save and then click OK when the reservations are finished.
17. When you have finished editing and reserving components, click OK to run the backflush.
18. If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box. Then the Alternate Components dialog box will appear.
19. Select alternate component and click OK.
20. When you have finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line or Production Line Management/Current Production Schedule window:

1. Search for the production line.
2. Select the production schedule line for which you want to report scrap. Right-click and then click Scrap Receipt, the Scrap Receipt  dialog box appears.
3. In the Scrap Receipt dialog box, Select the Receipt in Background check box to execute the receipt in the background
4. Select Unscheduled or Schedule in the Sched Option list.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. Optionally, if the catch unit is enabled for the parent part, you can enter scrapped catch quantities. 
7. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
11. Save.
12. To reserve components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
14. In the Inventory Part Location dialog box, select a location. Click OK.
15. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save and then click OK when the reservations are finished.
16. When you have finished editing and reserving components, click OK to run the backflush.
17. If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box. Then the Alternate Components dialog box will appear.
18. Select alternate component and click OK.
19. When you have finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line Part window:

1. Search for the part.
2. Select the production schedule line for which you want to report scrap. Right-click and then click Scrap Receipt. The Scrap Receipt dialog box appears.
3. In the Scrap Receipt dialog box, Select the Receipt in Background check box to execute the receipt in the background
4. In the Sched Option list, select Unscheduled or Schedule.
5. In the Structure area, specify the structure revision and structure alternate. If desired, also specify the routing revision and the routing alternate.
6. In the Production Scrap area, type the quantity scrapped in the Qty Scrapped field. Click in the Scrap Reasons field, then click List to select from available scrap reasons. Optionally, if the catch unit is enabled for the parent part, you can enter scrapped catch quantities.
7. In the Report Point area, select the Complete Scrap check box to specify that this is the complete scrap for the manufacturing process.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type the quantity to issue in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty To Issue field.
11. Save.
12. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
14. In the Inventory Part Location dialog box, select a location. Click OK.
15. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save and then click OK when the reservations are finished.
16. When you have finished editing and reserving components, click OK to run the backflush.
17. If receipt is done using alternate components, select Use Alternate in the Production Receipt Material dialog box. Then the Alternate Components dialog box will appear.
18. Select alternate component and click OK.
19. When you have finished editing and reserving components, click OK to run the backflush.