Perform Report Point Receipt with Catch Unit Components  

Explanation

This activity is used to handle report point receipt of Catch Unit (CU) enabled component parts in the production schedules. A catch unit is enabled to allow a specific inventory part to manage two parallel units of measure. Information regarding both quantities, inventory and catch, are saved on all the transaction history records.

Prerequisites

A part can be reserved as a catch quantity only if it is catch unit enabled for the part.  

System Effects

• As a result of this activity, the system will backflush the CU enabled components and operations used up to the defined report point.
• The report point balance will be updated for the specific report point.
• If routing is defined, all the operation steps falling between this report point and the previous one are backflushed at standard cost.
• Operation-linked catch unit enabled components used by the reported operations will be backflushed.
• Material not linked to operations is assumed to be required at the start of the production. Thus, it is backflushed at the first report point.
• If inbound locations are defined, they will be used in the backflush search hierarchy.
• If an alternate component substitution sequence is defined, it will be used in backflush when issuing material. Inventory transactions will be created for all issued catch unit enabled components.
• History transactions are written for any backflushed machine or labor operations.

Window

Report Point Receipt
Production Receipt
Production Schedule By Line
Production Schedule By Line Part
Production Line Management 

Related Window Descriptions

Report Point Receipt
Production Receipt
Production Schedule By Line
Production Schedule By Line Part
Production Line Management
Production Line Management/Current Production Schedule

Procedure

From the Report Point Receipt/Production Receipt window:

1. Open the Report Point Receipt/Production Receipt window.
2. In the Production Line list, select the production line and part for which to report production.
3. In the Structure area, specify the structure revision and structure alternate. If desired, you can specify the routing revision and the routing alternate.
4. Select the Receipt in Background check box to execute the receipt in the background.
5. In the Qty Reported field, type the quantity to report at the specific report point. You cannot report more quantities than were reported at a previous report point.
6. Select the Edit Components check box.
7. Save. The Production Receipt Material dialog box will appear.
8. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
9. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in the Qty to Issue field.
10. Save.
11. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
12. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
13. In the Inventory Part Location dialog box, select a location. Click OK.
14. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save, then click OK when the reservations are finished. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.  
15. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line or Production Line Management/Current Production Schedule window:

1. Search for the production line for which you want to report production.
2. Select the production schedule line for which to report. Right-click and then click Production Receipt. The Production Receipt dialog box will appear.
3. In the Production Receipt dialog box, specify how many parts you want to report and receive into inventory in the Qty Reported field. The scheduled quantity is the default value.
4. Select the Receipt in Background check box to execute the receipt in the background.
5. In the Structure area, specify the structure revision and structure alternate. If desired, you can specify the routing revision and the routing alternate.
6. In the Location area, select the Report Point check box to create a report point receipt.
7. In the Location area, specify the report point in the Report Point field. Click List to select from available report points.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue field. Click List to select from available parts. Next, type a value in Qty to Issue field.
11. Save.
12. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, click Create. The Inventory Part Location dialog box will appear.
14. In the Inventory Part Location dialog box, select a location. Click OK.
15. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Save, then click OK when the reservations are finished. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.  
16. When you are finished editing and reserving components, click OK to run the backflush.

From the Production Schedule by Line Part window:

1. Search for the part for which to report production.
2. Select the production schedule line for which to report production. Right-click and then click Production Receipt. The Production Receipt dialog box will appear.
3. In the Production Receipt dialog box, specify how many parts you want to report and receive into inventory in the Qty Reported field. The scheduled quantity is the default value.
4. Select the Receipt in Background check box to execute the receipt in the background.
5. In the Structure area, specify the structure revision and structure alternate. If desired, you can specify the routing revision and the routing alternate.
6. In the Location area, select the Report Point check box to create a report point receipt.
7. In the Location area, specify the report point in the Report Point field. Click List to select from available report points.
8. To edit components, click Components. The Production Receipt Material dialog box will appear.
9. In the Production Receipt Material dialog box, type a value in the Qty To Issue field.
10. To change components, click New. The cursor appears in the Part To Issue column. Click List to select from available parts. Next, type a value in Qty to Issue field.
11. Save.
12. To reserve the components before backflushing, select the components, then click Assign. The Production Receipt Reservation dialog box will appear.
13. In the Production Receipt Reservation dialog box, type a value in the Qty Assigned field. Also enter the catch quantity that you want to reserve in the Catch Qty Assigned field.   
14. Save.
15. When you are finished with editing and reserving components, click OK to run the backflush.